Conductive Material Solutions
How it works
TextureJet utilises it’s patented electrochemical jet machining (EJM) technology, STAT, to redefine the surface texture of any conductive material.
It brings significant environmental, health and safety and process efficiency benefits over legacy surfacing processing methods such as chemical etching and media blasting
Technology
TextureJet’s core technology is Electrochemical Jet Machining (EJM), a highly localised variant of Electrochemical Machining (ECM) that allows precise material removal at the atomic level without compromising surface integrity or physical properties like hardness and toughness.
Unlike ECM, which requires masking and operates in a submerged process, EJM uses an unsubmerged jet delivery system, enabling selective material removal with higher efficiency. This approach achieves superior mass transport rates, higher current densities, and up to 100% machining efficiency, all while maintaining electrochemical precision.
With proprietary innovations in hardware, software, green chemistry, and applications like Stat®, TextureJet is unlocking the full commercial potential of this groundbreaking technology.
The benefits
Revolutionising Surface Engineering with Stat
TextureJet leverages its patented Electrochemical Jet Machining (EJM) technology, Stat®, to redefine the surface texture of any conductive material. From bonding preparation and polishing to enhancing performance or aesthetics, our technology delivers precision surface finishes while offering significant environmental, health, safety, and efficiency advantages over traditional methods like chemical etching and media blasting.
Environmentally Friendly and Cost-Efficient
Stat® ensures clean and safe surface modifications with minimal environmental impact. Using a low-concentration saltwater solution in a closed jet system, it eliminates harmful chemicals, dust, and fumes, requiring only minimal PPE. Operating quietly at <69db, it avoids environmental noise pollution, making ear protection unnecessary.
Streamlined Manufacturing
Our innovative technology not only prioritizes health and safety but also reduces costs by streamlining processes, offering modern, high-value manufacturing industries an efficient and sustainable alternative to legacy methods. Whether you need precision, performance, or environmental compliance, TextureJet is here to help.
Applications
Aesthetics
Our patented STAT technology offers unparalleled flexibility, delivering a wide range of surface finishes for functional texturing or aesthetic purposes on conductive materials such as aluminum and titanium. Unlike laser texturing, which thermally loads surfaces and causes edge burrs that compromise tribological performance, STAT creates no burrs or surface damage, eliminating the need for additional finishing and reducing both costs and processing time.
When air bearing specialists Omega Dot required spiral micro grooves with a depth of 12 micrometers for applications running at 140,000 rpm, they chose STAT for its ability to deliver precision results without thermal damage or burrs. Combined with its environmentally sound credentials, STAT technology stands out as a sustainable, efficient solution for advanced surface processing needs.
Polishing
STAT technology provides a versatile solution for polishing component surfaces, whether for decorative purposes, reducing roughness, descaling, or removing cast layers. Many industrial applications require surface refinement, such as finishing cast components to remove as-cast surfaces or polishing additively manufactured parts for aesthetic or performance needs.
Our patented technology can achieve anything from an as-printed finish to a mirror polish, tailored to the component’s design specifications. Unlike conventional methods, STAT excels in selectively finishing only the necessary areas of a component, saving time and resources—especially for large components where only a small portion requires refinement.
Eliminating the need for multiple process steps like masking or costly bath technologies, STAT delivers an in-situ, easily automated, and sustainable solution. Producing minimal waste and avoiding harsh chemicals, STAT significantly reduces operating overheads while helping you achieve your sustainability goals.
Start your project with us today
Have a question or need more information? Get in touch with us today – we’re here to help!